Process Simulation & Engineering

Model. Simulate.
Optimize.

ProcessForge Engineering is the research and engineering portfolio of Mostafa Ghiyami, a Chemical Engineer specializing in process simulation, computational modeling, and AI-driven engineering solutions for energy and chemical processes.

Industrial process engineering and technical equipment
ProcessForge EngineeringSimulation · Modeling · Optimization
Research & Capabilities

Engineering Focus Areas

Combining chemical engineering fundamentals, process simulators, and data-driven methods to understand and improve complex systems.

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Process Simulation

Flowsheet development, thermodynamic modeling, process design and optimization.

H₂

Hydrogen & Clean Energy

Hydrogen production, integrated energy systems and thermochemical conversion.

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AI & Machine Learning

Predictive modeling, hybrid algorithms and data-driven process optimization.

♻

Gasification

Biomass conversion, supercritical water gasification and plasma gasification.

Selected Engineering Work

Simulation & Modeling Projects

Selected areas of project experience. Detailed case studies, process flow diagrams, model assumptions and results can be added as individual project pages.

Chemical engineering laboratory and process equipment
PROJECT AREA 01

Integrated HTGR–SCWG–SOEC–SOFC System

Thermodynamic simulation and heat integration of an integrated system for hydrogen and electricity co-production, with a focus on process performance and optimization.

Aspen PlusSCWGSOEC / SOFCHeat Integration
Energy generation and industrial gasification facility
PROJECT AREA 02

Biomass & Wastewater Gasification

Process modeling of conventional and supercritical water gasification routes, including product gas composition, operating conditions and energy performance.

GasificationHydrogenThermodynamicsEnergy Analysis
Industrial chemical processing plant
PROJECT AREA 03

Amine-Based Natural Gas Sweetening

Simulation and analysis of sour gas treatment, examining feed composition, acid gas removal, solvent requirements and process performance.

Aspen HYSYSAspen PlusGas SweeteningExergy
Artificial intelligence and computational modeling concept
PROJECT AREA 04

AI-Driven Process Modeling & Optimization

Hybrid machine-learning workflows for predicting process behavior, interpreting operating variables and supporting engineering optimization.

PythonTabNetGenetic AlgorithmsMachine Learning
About the Engineer

Mostafa Ghiyami

I am a Chemical Engineer with an MSc from the University of Tehran. My work brings together process simulation, thermodynamic analysis, computational modeling and machine learning, with applications in hydrogen production, gasification, gas processing and clean energy systems.

Alongside research, I undertake independent engineering and programming projects, helping translate process requirements and data into simulation-based analysis and practical modeling solutions.

MScChemical Engineering · University of Tehran
2018–2026Independent simulation & programming projects
Engineer working with industrial process equipment
Technical Expertise

Software & Methods

Tools and methods applied across process engineering, data analysis and computational research.

Process Engineering

  • Aspen Plus
  • Aspen HYSYS
  • Process simulation & flowsheeting
  • Thermodynamic and exergy analysis
  • Process optimization

Programming & Data

  • Python
  • MATLAB
  • C#
  • SQL
  • Microsoft Excel

AI & Modeling

  • Machine learning
  • TabNet
  • Genetic algorithms
  • Hybrid data-driven modeling
  • Predictive process analysis
Scientific Contributions

Selected Publications

Peer-reviewed research in integrated energy systems, hydrogen production, gasification and AI-assisted process modeling.

2026

Ghiyami, M. (2026). Design and optimization of an integrated HTGR-SCWG-SOEC-SOFC system for co-production of hydrogen and electricity: Thermodynamic simulation and heat integration.

Energy Conversion and Management, 370, 122127.

DOI: 10.1016/j.enconman.2026.122127 ↗
2026

Ghiyami, M., & Qeeyami, M. A. (2026). Hybrid thermodynamic and data-driven modeling of hydrogen production from fermentation-derived wastewaters via supercritical water gasification.

Results in Engineering, 32, 111966.

DOI: 10.1016/j.rineng.2026.111966 ↗
2026

Ghiyami, M., Hazara, A., & Hazara, R. (2026). Effect of sour gas composition on amine-based gas sweetening: A hybrid simulation-machine learning model.

Array, 30, 100958.

DOI: 10.1016/j.array.2026.100958 ↗
2024

Ghiyami, M., Bahramian, A., & Sedaee, B. (2024). Development and performance assessment of a novel multigeneration clean energy system based on biomass-LNG using a dynamic model and supervised learning algorithms.

International Journal of Hydrogen Energy, 66, 10–23.

DOI: 10.1016/j.ijhydene.2024.04.111 ↗
2026

Ghiyami, M. (2026). Unveiling operating-regime-dependent interactions in PEM electrolyzers: A multi-stage hybrid AI framework for green hydrogen prediction.

Next Energy, 13, 101116.

DOI: 10.1016/j.nxener.2026.101116 ↗

Peer Review & Academic Service

Scientific peer reviewer for research manuscripts in hydrogen production and supercritical water gasification, including reviewing contributions for the International Journal of Hydrogen Energy.

Engineering Services

Have a Simulation or Modeling Project?

Get in touch to discuss your project requirements. I provide independent support in process simulation, computational modeling, data-driven analysis and engineering optimization.

Process simulation & flowsheetingThermodynamic modelingGasification process modelingAI & machine-learning modelsProcess optimizationEngineering data analysis

Project Inquiries

For project orders, technical consultation or collaboration, please contact me directly.

Contact Me to Order a Project ↗
Contact

Let's Discuss Your Project

For engineering project inquiries, research collaboration or professional opportunities, feel free to get in touch.

For Project Orders

To request a process simulation, modeling, optimization or programming project, please contact me by email or phone. We can discuss the scope, required data and expected deliverables.